Advanced Coatings System and Environmental Tribology Suite

Position
Experimental facilities

About the facility 

This facility combines the Advanced Coatings System and the Environmental Tribology Suite to provide industrial-scale coating capability with tribological testing under controlled environments. Tribology is the study of interacting surfaces in motion, with a focus on the principles of wear, friction and lubrication. 

The Advanced Coatings System develops advanced functional surfaces for both fundamental research and industrial applications. The system combines multiple vacuum-based coating techniques and supports different substrate types within a single industrial-scale chamber. It enables the development and scale-up of coatings on component-sized samples or those with complex morphologies. 

Advanced coatings are used to engineer surfaces in major industry sectors including space, aerospace, automotive, construction, offshore power generation, energy materials, semiconductors and biomedical applications. 

The Environmental Tribology Suite facilitates tribological testing for materials and coatings across a wide range of environmental conditions, including simulating demanding applications. The bespoke tribometer provides mechanical and tribological assessment of materials and coatings for friction, wear, material degradation and durability. 

This facility is part of the Henry Royce Institute and is funded by the Engineering and Physical Sciences Research Council.

Funding and access options

If you’re from another academic institution, a research technology organisation, or a UK-based SME, you may be able to access the Advanced Coatings Systems and the Environmental Tribology Suite through Royce’s equipment access schemes.

If you’re a researcher based at the University of Leeds, enquire to explore access options. If you’re a business, learn more about access options for our facilities.

Available equipment 

  • Hauzer Flexicoat 850, a uniquely tailored plasma vapour deposition (PVD) and plasma-enhanced chemical vapour deposition (PECVD) system with industrial sized chamber, with closed-field unbalanced magnetron sputtering, arc evaporation, high power impulse magnetron sputtering (HiPIMS), a high-power pulsed microwave source, PECVD from metal-organic precursors, radio-frequency bias and nanoparticle source. 
  • Environmental tribometer for performing tribological testing in a range of environments, from ambient pressure to vacuum, air to gaseous (argon, nitrogen and low-pressure hydrogen), dry to humid, liquid to solid lubricants, and cryo to high temperatures. 

Images

The system, a large stainless steel structure, featuring multiple interconnected metal panels, control buttons, warning labels, piping and electrical connections. A technician in a blue lab coat operates the system’s user control panel.
The Hauzer Flexicoat 850 plasma vapour deposition (PVD) and plasma-enhanced chemical vapour deposition (PECVD) system
A close-up of the nanoparticle source showing a cylindrical vacuum component with integrated heating coils, electrical cabling, cooling lines and mechanical supports mounted on a laboratory frame.
The Hauzer Flexicoat 850 plasma vapour deposition (PVD) and plasma-enhanced chemical vapour deposition (PECVD) system’s nanoparticle source
The tribometer with its chamber door open, showing a heated sample stage and contact arm inside the enclosure and connected gas and vacuum lines. There is a control computer next to the instrument displaying friction data.
Environmental tribometer sample stage
A close-up of the tribometer, showing a metal heated sample stage and contact arm.
Environmental tribometer